What Are Gemini’s Formed Plastic Letters? A Product Overview In 2 Minutes

Our Legacy Product Line

As our longest-running product line, formed plastic letters and logoscreate dimensional high-impact signs and offer versatility for many design visions at an economic cost. Our formed plastic products are guaranteed for life and provide solutions for your customers. 

What are Formed Plastic Letters And Logos?

Our formed plastic letters and logos are made by thermoforming. Thermoforming is heating a material to its forming temperature and using pressure and vacuuming to conform the material over a mold to create dimensional letters or logos. These plastic letters and logos are tough, UV-stable, and completely recyclable. The plastic is smooth, forming sculpted details for indoor or outdoor installations. Formed plastic provides visible dimension when you need it, economically.  

Formed Plastic Product Offerings

Formed plastic letters and logos offer an extensive selection of paint colors, dimensional custom faces, and standard letters. Our standard formed plastic letters have one of the fastest lead times across all our product lines, allowing you to receive your made-to-order signs quickly after artwork approval.

Dimension specifications

Minimum and Maximum Heights

  • 4 inches up to 68 inches for single pieces


  • ½ inch up to 3 inches depending on artwork


  • We have a selection of 15 standard fonts, or you can send in your custom letters or logos.
    • Custom letters and logos can be made-to-order in flat, prismatic, or round face fonts.

Paint Colors

  • We have a standard selection of paint colors and offer custom painting.

For custom paint colors, send in your paint name or number and brand of paint, and we will obtain a mixing formula at no cost to you. If you do not have a paint name or number and want a color match, we will need at least a 3-inch by 3-inch sample. Our paint lab will run an exact color match process for a cost.


  • Add lighting to your made-to-order sign to make it visible day or night. Lit-formed plastic offers halo-lit, face and side lit, or side lit lighting while providing a flat, low-profile design. Our UL-certified led illuminated signage comes in LED packages with multiple color options.  


  • Install our formed plastic products on even or corrugated surfaces. We provide standard mountings and installation patterns with your order.
formed plastic sign
formed plastic sign

Where Would You Install Formed Plastics?

Formed plastic letters and logos offer your customers many opportunities to create striking, earth-friendly signs. Though more commonly used outdoors, formed plastic letters can be mounted indoors. Formed plastic signs are great for multiple, large custom projects. We offer programs for our partners that need to create numerous made-to-order signs for building identification, wayfinding, branding, or storefronts.  

Explore our Partner Portal to learn more about formed plastic letters and logos, receive an instant quote from TrueQuote, or discover more helpful resources for product information, mounting, and installation in our Resource Library.  


Gemini is a wholesale manufacturer of solutions that identify, direct, and protect the world. For over 55 years, Gemini has been an industry leader producing made-to-order dimensional signage, plates, plaques, cast bronze memorials, industrial protective cases, and plastic parts. Gemini is a second-generation family-owned business headquartered in Cannon Falls, Minnesota, with production facilities throughout North America. For more information, visit geminimade.com. 

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